The Champ VMVL LED Intelligent Lighting System from Eaton’s Crouse-Hinds series combines trusted hazardous location performance with advanced digital capabilities, offering a new level of operational efficiency, safety, and control in industrial environments. This next-generation fixture integrates LED lighting with sensing, communication, and mobile control technologies, providing users with real-time insights and full lighting control directly from a mobile device—eliminating the need for external servers or gateways.
Engineered for rugged Class I, Division 2 and Class II, Division 1 hazardous locations, the Champ VMVL LED provides high-performance illumination ranging from 3,000 to 7,000 lumens. Built for durability and long life, it reduces the need for frequent maintenance while minimizing unplanned downtime. Thanks to intelligent control, over-usage of lights is avoided, which helps extend fixture lifespan and significantly reduce labor and material costs.
In terms of safety, the system monitors various environmental and operational factors including motion, temperature, ambient light, energy consumption, and fixture health. Any deviations in these parameters trigger feedback alarms, enabling operators to take preemptive action to maintain a secure and productive environment. Energy savings are equally compelling—intelligent control features like occupancy sensing, daylight harvesting, dimming, and scheduling can reduce energy consumption by up to 50%, all configurable through a user-friendly app interface using Bluetooth Low Energy (BLE) connectivity.
Unlike traditional connected lighting platforms that rely on complex hardware infrastructure, Champ VMVL Intelligent Lighting offers intuitive, app-based commissioning and control. From a smartphone or tablet, users can identify fixtures using a live blinking ID, group them by location or task, and apply synchronized control settings. Wireless dimming, manual on/off switching, automated scheduling for off-hours, occupancy sensing for low-traffic zones, and daylight harvesting for naturally lit areas all contribute to tailored lighting control and better energy management.
This intelligent lighting system leverages Eaton’s Brightlayer Industrial Suite—a software ecosystem that uses data and analytics to help industries optimize operations, improve asset performance, and unlock cost savings. Through Brightlayer, facilities gain access to reliable, actionable insights that enhance control and decision-making across lighting networks and broader industrial systems.
Constructed for extreme conditions, the Champ VMVL LED is certified for use in a wide range of hazardous environments. It meets NEC, CEC, and IEC requirements for Class I, Division 2, Groups A through D; Class II, Groups E, F, G; and Class III environments, including areas of simultaneous presence. It also meets UL, CSA, IECEx, and ATEX certifications for wet locations, Type 4X, and IP66 enclosures. These standards ensure compliance and durability in environments exposed to chemicals, dust, moisture, and temperature fluctuations.
Designed for longevity and ease of maintenance, the fixture includes several key engineering advancements. Its corrosion-resistant aluminum housing with Corro-free™ epoxy coating, coupled with a fully enclosed IP66 rating, ensures durability in corrosive and wet environments. It performs reliably in temperatures from -40°C to +65°C, and features built-in surge protection up to 6kV (with an option for 10kV). The housing and mounting system are retro-fit friendly and compatible with legacy Crouse-Hinds Champ mounting modules, streamlining installation and reducing costs for upgrades.
Internally, the driver and controller are isolated from the heat-intensive LED engine, ensuring maximum life and serviceability. The controller is responsible for managing features like dimming, scheduling, fixture grouping, and health monitoring. Plug-and-play wiring via lever lock connectors and terminal blocks makes installation straightforward.
The LED engine is built with efficient heat fins for thermal management and dust shedding, while a convenient carrying handle simplifies transport. Custom optics in Type I, III, and V configurations direct light exactly where it is needed, minimizing dark spots and inefficiencies. Color options include warm 3000K and cool 5000K temperatures, with green and amber LEDs available for wildlife-sensitive environments. The antenna, integrated into the optics board, supports BLE connectivity without compromising hazardous location ratings.
An intelligent multi-sensor, either factory- or field-installed, is seamlessly embedded into the fixture with no additional wiring required. It includes a PIR motion sensor for occupancy detection and an ambient light sensor for daylight harvesting and lux level reporting. When presence is detected, lights automatically activate and deactivate after a set time of inactivity, supporting automation and energy conservation goals.
In conclusion, the Champ VMVL LED Intelligent Lighting System offers a fully integrated, data-driven solution for hazardous and industrial applications. By combining high-performance, rugged construction with intelligent control and real-time insights, it helps facilities operate safer, smarter, and more efficiently—delivering substantial savings in both energy and maintenance, while paving the way for future-ready infrastructure.
https://www.eaton.com/us/en-us/catalog/highbay-lowbay-industrials/champ-vmvl-intelligent-led-lighting-control-and-insights.html
