Integrated Solar LED Street Light with Dual-Sided Monocrystalline Solar Panel and Smart Controller for Highways and Industrial Zones
Leadsun

Integrated Solar LED Street Light with Dual-Sided Monocrystalline Solar Panel and Smart Controller for Highways and Industrial Zones

The AE5 Ultron solar-powered LED light series represents a major leap forward in smart, sustainable outdoor lighting technology. Built by Leadsun, this system introduces a groundbreaking dual-sided solar module that captures sunlight from both sides of the panel, dramatically improving energy harvesting potential. This innovation, combined with ultra-bright LED technology, ensures maximum performance and reliability for large-scale outdoor environments such as highways, industrial zones, mining areas, and coastal installations. The AE5 Ultron’s sleek all-in-one structure integrates all critical components — including high-efficiency monocrystalline photovoltaic panels, long-life LiFePO4 batteries, a smart controller, and an adaptive LED lighting system — into a single, compact, and durable assembly that ensures exceptional efficiency and long-term operation.

At the heart of the AE5 Ultron system lies its monocrystalline solar module, achieving an impressive 23% energy conversion rate. The dual-sided design enhances solar capture throughout the day, even under diffuse or reflected light conditions, ensuring consistent performance and faster energy recovery. This efficiency is supported by Leadsun’s intelligent light-harvesting algorithms, allowing the unit to maintain dependable operation even in areas with limited sunlight. Complementing this is an integrated smart controller that automatically manages lighting cycles, optimizes brightness, and ensures comprehensive system protection. The controller also supports remote operation through an optional wireless control interface, giving users flexible monitoring and adjustment capabilities.

Each AE5 Ultron model is powered by advanced LiFePO4 batteries known for their long cycle life, stability, and environmental safety. The dual-battery architecture incorporates Leadsun’s patented shallow charge and discharge technology, enabling more than 4,000 charging cycles while protecting each cell from overcharge, over-discharge, and overheating. This technology ensures dependable power delivery and extends battery lifespan beyond eight years, making it ideal for continuous off-grid operation. The batteries are housed within a fully sealed, IP66-rated enclosure for reliable protection against dust, moisture, and temperature fluctuations.

The AE5 Ultron’s construction reflects Leadsun’s commitment to resilience and longevity. The fixture’s high-strength aluminum alloy body, reinforced with corrosion-resistant stainless steel components and an IK08 impact-resistant outer shell, ensures performance even in the harshest conditions. Its modular design allows for flexible maintenance and expansion, while the aerodynamic housing is optimized to withstand wind speeds up to 130 mph. Combined with its IP66 waterproof rating, this structure guarantees stable operation through rain, storms, snow, and high-salinity coastal environments.

The optical system of the AE5 Ultron series utilizes precision-engineered LED modules that achieve up to 200 lumens per watt at 25°C. These LEDs are paired with durable anti-UV polycarbonate lenses that resist aging and impact, preserving optical clarity over time. The fixture’s batwing light distribution design ensures wide, uniform coverage across roadways and open areas, minimizing glare and dark spots. The adjustable 120-degree LED tubes allow flexible aiming angles, enabling the system to illuminate both sides of a street or large perimeter zones with consistent brightness. This versatility enhances visibility, promotes safety, and reduces the number of fixtures required for comprehensive area coverage.

Smart motion detection plays a central role in the AE5 Ultron’s energy management system. Equipped with a passive infrared (PIR) sensor, the fixture automatically adjusts brightness levels — activating full power when motion is detected and dimming to 30% during inactivity. This adaptive lighting approach preserves energy, extends battery autonomy, and ensures optimal brightness only when needed, creating a balance between performance and sustainability.

Three standard AE5 Ultron models are available to meet different project requirements. The AE5S150V12B64L40 model integrates a 150-watt dual-sided solar panel, a 64Ah (820Wh) LiFePO4 battery, and a single 40-watt LED array that produces approximately 7,200 lumens. The AE5S200V12B96L60 version increases the panel capacity to 200 watts and pairs it with a 96Ah (1,229Wh) battery and dual 30-watt LED modules for a total output of 11,400 lumens. The top-tier AE5S300V12B96L80 model includes a 300-watt solar module, the same high-capacity battery, and dual 40-watt LEDs, reaching an impressive 14,400 lumens. All models support an optional wireless control interface, come standard with PIR motion sensors, and operate within a broad temperature range from -20°C to 60°C.

Installation flexibility is another hallmark of the AE5 Ultron series. Each fixture supports mounting heights between 5 and 12 meters and installation distances ranging from 20 to 45 meters, depending on the model. The aerodynamic design offers an effective projected area (EPA) of up to 8.86 ft² and withstands wind loads up to 130 mph, ensuring mechanical stability in exposed locations. The units are compatible with pole top or tenon diameters of 80 to 89 mm and are backed by a five-year warranty for peace of mind.

With its intelligent design, superior optical control, durable construction, and efficient energy management, the AE5 Ultron series stands as a flagship solution for modern, sustainable outdoor lighting. Its integration of double-sided photovoltaic technology, adaptive LED optics, and robust system protection redefines the standards for all-in-one solar street lighting, setting a new benchmark for performance, reliability, and environmental responsibility in large-scale infrastructure and industrial lighting projects.

https://www.leadsunglobal.com/ae5/
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